The “Key Way” to Successful Broaching
Our Push, Pull, One Pass, Production and Keyway Broaches with Bushings reflect our heritage of innovation and expertise and reliability. Every broach is manufactured in our newly constructed USA facility located in South Deerfield, MA, using premium quality high speed steel, proprietary heat treatment processes and state of the art sharpening technology. duMONT broaches, the original and still the best.
We are fully equipped to manufacture both standard and custom broaches:
- – Push or pull styles for all types of keyways, hole shaping, and surface broaching
- – Designed with special features such as a chamfer for deburring in one-pass operation
- – For tough applications in firearms, power transmission components, large equipment / off-road machinery and more…
- – With available re-sharpening using our original dimensional geometries
Browse our broaching tools that are recognized around the world for their quality, durability and engineering detail:
Along with our extensive assortment of stock broach offerings, we support short delivery of special broaches custom-designed for your application or manufactured from your prints. These broaching solutions include: Spline Broaches, Keyway Broaches, Surface Broaches, Internal Hole Broaches and an assortment of custom broaches specifically for firearms applications.
Firearms Broaching Solutions
We support a wide range of firearms broaching applications including Magwell Broaches, Rifling Broaches, Receiver Broaches, Frame Broaches as well as broaches for Slotters/Revolvers and Revolver Finishing. We also manufacture custom Breechface Broaches to support the following brands: Glock, Smith & Wesson, H&K, Walther, CZ, Canik and more.
PressLube Broaching Oil
Our PressLube Broaching Oil is a proprietary formulation created to improve the performance of your broaching tools without the use of chlorine (Cl) and phosphorous (P). Our environmentally safe lubricant contains a special electrostatic precipitator (EP) additive that combines with active and inactive sulfurized lubricity agents to product a high-performance broach cutting oil product.
As your Tooling Concierge, we use our expertise to understand your complex machining applications and recommend the right tooling. At Pilot, we also leverage our technical knowledge and business relationships to connect you with four of the world’s most respected brands of broaching tools, reamers, micro endmills & drills, and more.
SUPERIOR PRECISION, QUALITY, CONSISTENCY, AND PERFORMANCE.
About Our Broaches
The duMONT Company has been designing and manufacturing Precision Broaches for decades, and these Broaches are recognized all over the world for their quality, durability and engineering detail.
Keyway Broach Sets
We provide Keyway Broach Sets in a variety of sizes and combinations for your convenience. All of our Broach Sets are furnished in traditional boxes, either varnished wood or plastic, depending on the set selected, and come complete with Precision Broaches, slotted Bushings and necessary Shims.
We stock duMONT keyway broaches in a range of sizes (American Standard or Metric) and coatings (Std, TiN, TiAlN) ideal for short run production and general maintenance. We are also fully equipped to custom manufacture any Special Keyway Broach orders not listed in our catalog. We also stock a variety of keyway bushings to allow for use of our keyway broaches in many bore sizes.
One-Pass Keyway Broaches
duMONT One-Pass Keyway Broaches are designed for smaller production runs of identical keyways in varying bores. Used with the appropriate bushing size (American Standard or Metric) to cut to full width and depth in one pass. No shimming required.
Production Push-type Keyway Broaches
Production Push-type Keyway Broaches offer maximum speed and accuracy in production runs of identical bores, using either hydraulic or hand-operated presses. These broach tools are self-supporting. No shims or bushings are required.
Our Keyseating Broaches feature superior tooth design and are ground to precision keyway tolerances. We offer sizes for cutting the most common keyway widths and TiN or TiAlN coatings are available. We also carry AFS Type Keyseating Broaches that provide a stagger tooth design and promote an efficient cut. All of our Keyseating Broach tools are for applications using the Hansford Davis Keyseating machine models 4, 5 and 15.
Pull-Type Keyway Broaches
Our Pull-Type Keyway Broaches are ideal for applications in high volume production pull-type machines. We offer the most common American Standard and Metric Pull-Type Keyway Broaches, available either as Industry Standard 500 Series with threaded pull end or 600 Series with notched pull end.
Round Push Broaches
Our Round Broaches are designed to generate one-pass a precision round hole in a previously cast, drilled or reamed round hole. These Internal Hole Broaches are ideal for precise tolerances, sizing and finish for those applications demanding precision and finish. Each broach is finished with variable pitch teeth and available in American Standard sizes. Metric sizes are available upon request.
Full Square Push Broaches
Our Full Square Broaches are designed to generate in one pass a Full Square hole in a previously case or drilled round hole. The Broach leaves no radii on the flats of the broached piece and the pilot diameter equals the finished full square size.
Square Push Broaches
Our Standard Square Broaches are designed to generate in one pass a Standard Square hole in a previously cast or drilled round hole. Standard Square Broaches begin in an oversized pilot hole and generate the square hole while leaving small radii on the flats.
Hexagon Push Broaches
Our Hexagon Broaches are designed to generate in one pass a hexagon hole in a previously cast or drilled round hole.
We are fully equipped to manufacture both Standard and Custom Broaches in either Push or Pull Styles, including all types of Keyway, Internal Hole, and Surface Broaches. Special features such as chamfering or deburring for one-pass operations are readily available. All our Special Broaches are manufactured from the higher quality high-speed steel and have TiN or TiAlN coatings available.
We offer expert Broach Re-sharpening services with the goal of restoring the cutting edges of the Broach to its original condition. Broaches returned for this service are each individually examined and specific regrind instruction are generated for the reconditioning of the tool.